Three part dental bonding compositions and methods of use

ABSTRACT

Three part bonding compositions that include an etching solution, a preparative solution, and a curable composition, as well as packaged products and methods of use for the treatment of bone substrate, i.e., teeth, are described. The etch solutions generally include an inorganic acid, an organic acid, an ethylenically unsaturated functional monomer and, optionally a solvent, and water. The preparative solutions generally include an ethylenically unsaturated functional monomer, at least one polyethylenically unsaturated functional crosslinking monomer, a photo initiator, and at least one solvent. The curable composites include reactive monomers and crosslinking agents that are effective to adhere to the surface of the treated substrate. The methods of the invention provide the ability to modify a bone or bone-like surface so that the curable composition, such as an adhesive resin, can be used in combination with a restorative material.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a Continuation of U.S. patent application Ser. No.12/272,103, filed Nov. 17, 2008, now U.S. Pat. No. 7,665,992, which is aDivisional of U.S. patent application Ser. No. 11/360,978, filed on Feb.23, 2006, now U.S. Pat. No. 7,452,925, which claims priority to of U.S.Provisional Patent Application No. 60/656,498, filed on Feb. 25, 2005,the entire contents of both of which are incorporated herein byreference.

FIELD OF THE INVENTION

The present invention relates to dental etching solutions, reactivemonomeric based adhesive compositions, packaged pharmaceuticals thatcontain the etch solution and adhesive composition and methods for theiruse. More specifically, the present invention relates to a superiorthree step, three part process, whereby an etch solution is applied to atooth and subsequently causes the dentin to become receptive to adhesivecompositions. After the reaction has occurred, a second preparativesolution is applied followed by an adhesive composition that is appliedto the tooth and the tooth is readied for a restorative material.

BACKGROUND OF THE INVENTION

The use of biomaterials as restorative materials, in both the dental andmedical fields is growing and the requirements for such materials areoften times difficult to achieve. Restorative materials such as amalgamor resin composites are often used to repair dental tissues and bones.

For example, there has been considerable research devoted to theimprovement of the adhesion of resins to hard tissues such as dentin orenamel. The adhesives are typically applied to the hard tissue after apretreatment or etch of the tissue with an acidic solution. Variousresin composites are available and generally suffer one or moredisadvantages in providing a satisfactory bond between the tissue andthe restorative material. Some of adhesive materials are designed toachieve higher bond strengths between tissue layers or the treatedtissue and a restorative material, to improve physical properties, orthe esthetics of the restored target substrate. Other desired propertiesof such adhesive composites are directed to their use and include easein preparation and formulation for use under relatively humidconditions.

Typically an etch solution is utilized to remove the smear layer anddemineralize the surface of the dental tissue. The etch solution canalter wettability or chemical reactivity of the pretreated dentin, priorto applying a bonding adhesive agent which is generally a polymerizablemonomer. Polymerization of the bonding agent facilitates the bondingagent to adhere to the dentin. The interaction(s) between the bondingagent and the treated substrate is not entirely understood and isbelieved to be related to chemical, mechanical, interfacial diffusion ora combination of all three physical processes. Polymerization of mostbonding adhesives provide an approximately 5-micron thick hybrid layerthat is formed of part resin and part dentin. The depth andeffectiveness of the penetration of the bonding agent is an importantand often critical aspect to the adhesion between the bonding agent andsubstrate. This hybrid layer is believed to contain little or no apatiteand the adhesion to dentin is believed to occur through collagen withthe bonding agent.

Even though there has been continued research in the area of etchingsolutions and bonding agents, the techniques and/or products currentlyavailable for pretreating the dental or bone tissue or adhering arestorative material to the bone or dental tissue have limitations. Forexample, the bonding agents should effectively seal the dentin tubulesto prevent postoperative sensitivity and protect the pulp. Additionally,the bonds should last the lifetime of the restorative correction and bedurable under a variety of conditions.

Therefore, a need exists for new compositions, solutions and methodsthat overcome one or more of the disadvantages of currently availableproducts.

BRIEF SUMMARY OF THE INVENTION

The present invention provides a unique unexpectedly simple and easy touse bone, i.e., tooth, etch solution or in an alternative embodiment, agel etchant, a second preparative solution, and a curable adhesivebonding composition, packaged products containing one or more of thecompositions, and methods to use the compositions of the invention. Thesystems of the present invention can be self-cured or can be treatedwith light energy to facilitate curing.

The present invention provides distinct advantages over presently knownetching/bonding systems. For example, the present etching solution isnot required to be rinsed off, removed and/or dried prior to theapplication of a bonding composition. Most commercially availablebonding systems require that the etch solution is rinsed off and thesubstrate dried prior to the application of the bonding resin.Alternatively, currently available bonding systems include both an etchsolution and the bonding resin as a one component application. Oftentimes, the one component application systems do not bond well to thebone substrate because the etch solution interferes with the ability ofthe bonding resin to adhere to the substrate.

In one embodiment, the present invention provides a three part bondingsystem capable of adhering a composite material to bone. In one aspect,the bone is a tooth and more specifically, the substrate is dentin,enamel, amalgam, metal, porcelain or plastic.

In one aspect the present invention provide compositions and methods foradhering a material to a dental substrate. This is accomplished byapplying to a dental substrate an effective amount of a dental etchingsolution, where etch solution includes an inorganic acid, present in anamount of from about 1 to about 10 parts by weight; an organic acid,present in amount from about 0.1 to about 10 parts by weight; a solventpresent in an amount from about 0 to about 65 parts by weight; anethylenically unsaturated functional monomer, present in an amount fromabout 0.1 to about 10 parts by weight and water, present in an amountfrom about 0 to about 50 parts by weight, all components in an amount toequal a total of 100 parts by weight.

Alternatively, in place of the etch solution, a gel etchant can be usedthat includes a gelling agent, an inorganic acid, an organic acid, asurfactant, with the remainder being water. The gelling agent is presentin an amount of from about 5 parts to about 40 parts by weight. Theinorganic acid is present in an amount of from about 1 to about 10 partsby weight. The organic acid is present in amount from about 0.01 toabout 20 parts by weight. The surfactant is present in an amount fromabout 0.01 to about 10 parts by weight and the water is present in anamount to equal a total of 100 parts by weight of all components.

In another aspect, the gel etchant can include a gelling agent, aninorganic acid, an organic acid, a solvent and water. The gelling agentis present in an amount of from about parts to about 40 parts by weight.The inorganic acid is present in an amount of from about 1 to about 10parts by weight. The organic acid is present in amount from about 0.01to about 20 parts by weight. The solvent is present in an amount fromabout 1 to about 50 parts by weight, with the water being present in anamount to equal a total of 100 parts by weight of all components.

In still yet another aspect, the gel etchant can include a gellingagent, an inorganic acid, an organic acid, an ethylenically unsaturatedmonomer and water. The gelling agent, inorganic acid and the organicacid are present in the parts described above. The ethylenicallyunsaturated monomer is present in an amount from about 0.1 to about 10parts by weight, from about 1.0 to about 5 parts by weight, or fromabout 2 to about 4 parts by weight, e.g., from about 2 to about 7 partsby weight, e.g., 2.5 parts by weight. The water in the gel etchcomposition is present in an amount to equal a total of 100 parts byweight of all components. Optionally, a solvent can be added to replaceall or part of the aqueous component.

In still another aspect, the gel etchant can include a gelling agent, aninorganic acid, an organic acid, an ethylenically unsaturated monomer, asurfactant and water. The gelling agent, inorganic acid, organic acid,ethylenically unsaturated monomer and surfactant are present in theparts described above. The water in the gel etch composition is presentin an amount to equal a total of 100 parts by weight of all components.Optionally, a solvent can be added to replace all or part of the aqueouscomponent.

In a particular embodiment, the gel etchant includes a gelling agentpresent in an amount from about 5% to about 40%, i.e., about 10%, asurfactant present in an amount from about 0.01% to about 5%, i.e.,about 0.1% of Zonyl® FSN, an inorganic acid present in an amount fromabout 2% to about 20%, i.e., 5% aqueous stock nitric acid, an organicacid present in an amount from about 2% to about 20%, i.e., about 2.5%,succinic acid, an ethylenically unsaturated monomer present in an amountfrom about 2% to about 20%, i.e., about 2.5% methacrylic acid with theremainder of the gel composition comprising water equal to 100 parts byweight.

In a specific embodiment, the gel etchant includes about 5% nitric acid(stock solution), 2.5% methacrylic acid, 2.5% succinic acid, 9% fumedsilica (Aerosil® 200), 0.1% Zonyl® FSN and 80.9% water to equal 100parts by weight.

The treated dental substrate is subsequently treated with a secondpreparative solution, where the preparative solution includes anethylenically unsaturated functional monomer, present in an amount offrom about 5 to about 25 parts by weight; a polyethylenicallyunsaturated functional crosslinking monomer, present in an amount offrom about 10 to about 40 parts by weight; a solvent present in anamount from about 0 to about 65 parts by weight; and water, present inan amount from about 0 to about 50 parts by weight, all components in anamount to equal a total of 100 parts by weight;

The surface treated with the second preparative solution is then treatedwith a curable composite. The curable composite includes anethylenically unsaturated functional monomer, present in an amount offrom about 10 to about 30 parts by weight; a polyethylenicallyunsaturated functional crosslinking monomer, present in an amount offrom about 50 to about 90 parts by weight; a solvent present in anamount from about 0 to about 65 parts by weight; and water, present inan amount from about 0 to about 50 parts by weight, all components in anamount to equal a total of 100 parts by weight.

The surface treated with the curable composite is then exposed to alight source that emits an effective amount of energy to cure thecomposite.

After activation of the curable composition, a suitable material can beplaced about the treated area. The material and treated surface willthen be adhered to each other via bonding.

Suitable examples of ethylenically unsaturated functional monomer(s)include, for example, hydroxyethylmethacrylate, methacrylic acid,hydroxypropylmethacrylate, and hydroxybutylmethacrylate. Exemplarypolyethylenically unsaturated crosslinking monomer(s) include of PMGDMand bis-GMA.

In one particular aspect, the three part dental bonding system, of theinvention includes an etch solution or a gel etchant as describedherein, a preparative solution and a curable composite. The etchsolution includes nitric acid, present in an amount of about 5 parts byweight; succinic acid, present in amount of about 2.5 parts by weight;methacrylic acid, present in an amount of about 2.5 parts by weight andwater, present in an amount to equal a total of 100 parts by weight.

The preparative solution includes hydroxymethylacrylate, present in anamount of about 15 parts by weight; PMGDM, present in an amount of about20 parts by weight; bis-GMA, present in an amount of about 8 parts byweight; ethanol present in an amount of about 30 parts by weight; andacetone, present in an amount of about 26 parts by weight, allcomponents in an amount to equal a total of 100 parts by weight.

Alternatively, the preparative solution includes hydroxymethylacrylate,present in an amount of about 15 parts by weight; PMGDM, present in anamount of about 25 parts by weight; ethanol and acetone, CQ, present inan amount of about 0.5 parts by weight and Darocur, present in an amountof about 1 part by weight, all components in an amount to equal a totalof 100 parts by weight.

The curable compositions of the invention generally include a photoinitiator system. The photoinitiator system includes a light-sensitiveinitiator and a polymerization accelerator. A suitable light-sensitiveinitiator is camphorquinone (CQ) and a suitable polymerizationaccelerator is ethyl N,N-dimethyl-4-aminobenzoic acid orethyldimethylaminobenzoic acid (EDMAB).

The curable composite includes hydroxymethylacrylate, present in anamount of about 20 parts by weight; bis-GMA, present in an amount ofabout 66.5 parts by weight; and PMGDM, present in an amount of about 10parts by weight; EDMAB, present in an amount of about 3 parts by weight;CQ, present in an amount of about 0.5 parts by weight, all components inan amount to equal a total of 100 parts by weight.

Alternatively, the curable composite includes hydroxymethylacrylate,present in an amount of about 27 parts by weight; bis-GMA, present in anamount of about 61 parts by weight; PMGDM, present in an amount of about3 parts by weight; PMDM, present in an amount of about 3 parts byweight, TEGDMA, present in an amount of about 5 parts by weight, EDMAB,present in an amount of about 3 parts by weight and CQ, present in anamount of about 0.5 parts by weight, all components in an amount toequal a total of 100 parts by weight.

The present invention further provides packaged formulations of thethree part systems and combinations thereof.

The present invention also provides methods to use the solutions of theinvention. It should be understood that the etch solutions andpreparative solutions of the present invention can be used with thosecommercially available bonding resins, i.e., curable compositions.

In one embodiment, the etching solution is applied to an appropriatesurface, e.g., bone or tooth that can optionally be dried prior toapplication. The etch solution is left on the surface for an appropriateperiod of time; from about one (1) second to several minutes. In thisembodiment, the etch solution is not removed from the surface prior totreatment with the second preparative solution. That is, the excess etchsolution is not blotted or removed from the surface. Alternatively, theexcess etch solution is removed such that the treated surface is eithercompletely dry or left moist. In a particular embodiment, the etchsolution is agitated against the surface for approximately ten (10)seconds in order to help the etch solution penetrate into the biologicalmatrix.

Optionally, the etching solution that remains on the surface can bebriefly dried. Suitable time periods for drying are from less than asecond to 30 seconds and can be accomplished, for example, by use ofcompressed air.

Following treatment of the surface with the etch solution, one or moreapplications of the second preparative solution can be applied to theetched surface. Generally, the treated surface is dried for a period oftime, for example, 10 seconds, with compressed air, i.e., “airthinning”. The bonding resin can then be applied to the treated surface.Generally, a syringe dispenser is used to apply the bonding resin. Athin layer is applied to the treated surface, i.e., the entire cavitypreparative area. In one embodiment, multiple applications of thebonding resin are coated onto the surface. For example, two, three ormore applications to the surface are within the scope of the presentinvention.

After the bonding resin (curable composition) is applied to the etchedsurface, the coated layer(s) can be dried with, for example, compressedair (air thinned). Generally, the surface is dried for about 5 secondsor a sufficient period of time to effectuate solvent removal (ifpresent). Alternatively, the coated layer is not further treated priorto exposure to a curing mechanism, such as a laser, UV light apparatus,LED type curing light, or a quartz-tungsten halogen curing mechanism.

It should be understood that where an etch solution is identified asuseful in a method of invention that a comparable gel etchant can besubstituted and vice versa. Examples are not intended to be limited whenonly one aspect, i.e., a solution or gel, is described.

While multiple embodiments are disclosed, still other embodiments of thepresent invention will become apparent to those skilled in the art fromthe following detailed description. As will be apparent, the inventionis capable of modifications in various obvious aspects, all withoutdeparting from the spirit and scope of the present invention.Accordingly, the drawings and detailed description are to be regarded asillustrative in nature and not restrictive.

DETAILED DESCRIPTION

The present invention provides a unique unexpectedly simple and easy touse three-part composition useful for treatment of a substrate, such asbone, i.e., tooth. The three part system includes an etch solution or agel etchant, a preparative solution, and a curable adhesive bondingcomposition. The present invention also provides packaged productscontaining one or more of the components, and methods to use thecompositions of the invention. The present invention provides distinctadvantages over presently known etching/bonding systems as describedthroughout the specification.

In one embodiment, the present invention provides a three part dentalbonding system that includes an etch solution or gel etchant, apreparative solution and a curable composite. The etch solution includesan inorganic acid, present in an amount of from about 1 to about 10parts by weight; an organic acid, present in amount from about 0.1 toabout 10 parts by weight; a solvent present in an amount from about 0 toabout 65 parts by weight; an ethylenically unsaturated functionalmonomer, present in an amount from about 0.1 to about 10 parts by weightand water, present in an amount from about 0 to about 50 parts byweight, all components in an amount to equal a total of 100 parts byweight.

The preparative solution includes an ethylenically unsaturatedfunctional monomer, present in an amount of from about 5 to about 25parts by weight; a polyethylenically unsaturated functional crosslinkingmonomer, present in an amount of from about 10 to about 40 parts byweight; a solvent present in an amount from about 0 to about 65 parts byweight; and water, present in an amount from about 0 to about 50 partsby weight, all components in an amount to equal a total of 100 parts byweight.

The curable composite includes an ethylenically unsaturated functionalmonomer, present in an amount of from about 10 to about 30 parts byweight; a polyethylenically unsaturated functional crosslinking monomer,present in an amount of from about 50 to about 90 parts by weight; asolvent present in an amount from about 0 to about 15 parts by weight;and water, present in an amount from about 0 to about 15 parts byweight, all components in an amount to equal a total of 100 parts byweight.

In another embodiment, the present invention provides a three partdental bonding system that also includes an etch solution or geletchant, a preparative solution and a curable composite. The etchsolution includes nitric acid, present in an amount of from about 1 toabout 10 parts by weight; succinic acid, present in amount from about0.1 to about 10 parts by weight; methacrylic acid, present in an amountfrom about 0.1 to about 10 parts by weight and water, present in anamount to equal a total of 100 parts by weight.

The preparative solution includes hydroxymethylacrylate, present in anamount of from about 5 to about 25 parts by weight; PMGDM, present in anamount of from about 15 to about 25 parts by weight; bis-GMA, present inan amount of from about 5 to about 12 parts by weight; ethanol presentin an amount from about 25 to about 35 parts by weight; and acetone,present in an amount from about 20 to about 30 parts by weight, allcomponents in an amount to equal a total of 100 parts by weight.

The curable composite includes hydroxymethylacrylate, present in anamount of from about 15 to about 25 parts by weight; bis-GMA, present inan amount of from about 60 to about 70 parts by weight; and PMGDM,present in an amount of from about 5 to about 15 parts by weight, allcomponents in an amount to equal a total of 100 parts by weight.

In still another embodiment, the present invention provides yet a thirdthree part dental bonding system that includes an etch solution or geletchant, a preparative solution and a curable composite. The etchsolution includes nitric acid, present in an amount of about 5 parts byweight; succinic acid, present in amount of about 2.5 parts by weight;methacrylic acid, present in an amount of about 2.5 parts by weight andwater, present in an amount to equal a total of 100 parts by weight.

The preparative solution includes hydroxymethylacrylate, present in anamount of about 15 parts by weight; PMGDM, present in an amount of about20 parts by weight; bis-GMA, present in an amount of about 8 parts byweight; ethanol present in an amount of about 30 parts by weight; andacetone, present in an amount of about 26 parts by weight, allcomponents in an amount to equal a total of 100 parts by weight.

The curable composite includes hydroxymethylacrylate, present in anamount of about 20 parts by weight; bis-GMA, present in an amount ofabout 66.5 parts by weight; and PMGDM, present in an amount of about 10parts by weight; EDMAB, present in an amount of about 3 parts by weight;CQ, present in an amount of about 0.5 parts by weight, all components inan amount to equal a total of 100 parts by weight.

It should be understood that throughout the specification, the etchingsolution or gel etchant can be utilized on any bone or bone-likesubstrate that includes, but is not limited to, apatite andhydroxyapatite. Bone is a complex mineralizing system composed of aninorganic or mineral phase, an organic matrix phase, and water. Theinorganic mineral phase is composed mainly of crystalline calciumphosphate salts while the organic matrix phase consists mostly ofcollagen and other noncollagenous proteins.

The phrases “etching solution” or “etch solution” are recognized in theart and are intended to include the compositions of the invention thatsuperficially dissolve or modify bone or bone-like substrates. Forexample, in the case of teeth, the etch solution removes the smear layerand facilitates demineralization of the surface of the dental tissue.

The phrases “gel etching solution”, “gel etch solution”, “gel etchingcomposition”, “gel etchant” and “gel etch composition” are intended toinclude the compositions of the invention that are gels thatsuperficially dissolve or modify bone or bone-like substrates. Forexample, in the case of teeth, the gel etch composition removes thesmear layer and facilitates demineralization of the surface of thedental tissue.

The gel etchants that can be substituted throughout the specificationfor the etch solution include those that have a gelling agent and thecomponents described herein.

Suitable gel etchants that can be used include a gelling agent, aninorganic acid, an organic acid, a surfactant, with the remainder beingwater. The gelling agent is present in an amount of from about 5 partsto about 40 parts by weight. The inorganic acid is present in an amountof from about 1 to about 10 parts by weight. The organic acid is presentin amount from about 0.01 to about 20 parts by weight. The surfactant ispresent in an amount from about 0.01 to about 10 parts by weight and thewater is present in an amount to equal a total of 100 parts by weight ofall components.

In another aspect, the gel etchant can include a gelling agent, aninorganic acid, an organic acid, a solvent and water. The gelling agentis present in an amount of from about parts to about 40 parts by weight.The inorganic acid is present in an amount of from about 1 to about 10parts by weight. The organic acid is present in amount from about 0.01to about 20 parts by weight. The solvent is present in an amount fromabout 1 to about 50 parts by weight, with the water being present in anamount to equal a total of 100 parts by weight of all components.

In still yet another aspect, the gel etchant can include a gellingagent, an inorganic acid, an organic acid, an ethylenically unsaturatedmonomer and water. The gelling agent, inorganic acid and the organicacid are present in the parts described above. The ethylenicallyunsaturated monomer is present in an amount from about 0.1 to about 10parts by weight, from about 1.0 to about 5 parts by weight, or fromabout 2 to about 4 parts by weight, e.g., from about 2 to about 7 partsby weight, e.g., 2.5 parts by weight. The water in the gel etchcomposition is present in an amount to equal a total of 100 parts byweight of all components. Optionally, a solvent can be added to replaceall or part of the aqueous component.

In still another aspect, the gel etchant can include a gelling agent, aninorganic acid, an organic acid, an ethylenically unsaturated monomer, asurfactant and water. The gelling agent, inorganic acid, organic acid,ethylenically unsaturated monomer and surfactant are present in theparts described above. The water in the gel etch composition is presentin an amount to equal a total of 100 parts by weight of all components.Optionally, a solvent can be added to replace all or part of the aqueouscomponent.

In a particular embodiment, the gel etchant includes a gelling agentpresent in an amount from about 5% to about 40%, i.e., about 10%, asurfactant present in an amount from about 0.01% to about 5%, i.e.,about 0.1% of Zonyl® FSN, an inorganic acid present in an amount fromabout 2% to about 20%, i.e., 5% aqueous stock nitric acid, an organicacid present in an amount from about 2% to about 20%, i.e., about 2.5%,succinic acid, an ethylenically unsaturated monomer present in an amountfrom about 2% to about 20%, i.e., about 2.5% methacrylic acid with theremainder of the gel composition comprising water equal to 100 parts byweight.

In a specific embodiment, the gel etchant includes about 5% nitric acid(stock solution), 2.5% methacrylic acid, 2.5% succinic acid, 9% fumedsilica (Aerosil® 200), 0.1% Zonyl® FSN and 80.9% water to equal 100parts by weight.

The terms “comprises” and “comprising” are open ended and are notrestrictive in their scope. These terms also include the morerestrictive connotations of consisting of and consisting essentially of.

As described above, the etch solutions and/or gel etchants of thepresent invention include several components. The etch solution or geletchant can include an inorganic acid, an organic acid, optionally, asolvent, an ethylenically unsaturated functional monomer, a gellingagent and water, all components in an amount to equal a total of 100parts by weight.

Suitable inorganic acids include nitric acid, sulfuric acid,hydrochloric acid, phosphoric acid and mixtures thereof. In one aspect,the inorganic acid is nitric acid. Nitric acid is generally available asa 70 percent aqueous solution and is utilized at this concentrationthroughout this application. Sulfuric acid, hydrochloric acid andphosphoric acid are also available as 95-98 percent, 37 percent and 85percent aqueous solutions, respectively, and are utilized at theseconcentrations throughout the application. Where noted as parts byweight, this refers to using the concentrated inorganic acid, at therespective commercial concentration, on a weight basis.

Suitable ranges for the inorganic acid component of the etch solutioninclude from about 1 to about 10 parts, from about 3 to about 7 parts,and from about 4 to about 6 parts, all by weight. In a particularembodiment, the inorganic acid is nitric acid.

It should be understood that all values, including non-whole values(integers), inclusive, within the ranges of all concentrations (parts byweight) provided throughout this specification are consideredindividually. That is, it is within the discretion of the operator tochoose any percentage within the ranges provided for any of the metalsalts as described herein. Therefore, the ranges provided are notlimiting in terms of more narrow ranges and individual values that areencompassed by the parameters of the ranges identified.

It should be noted that commercially available etch solutions thatcontain phosphoric acid do not work well in dental applications if thesolution is not first rinsed from the substrate to which it is applied.This is due to the precipitation of calcium phosphate from the etchsolution that is generated by the reaction of phosphoric acid with thecalcium of the bone substrate. The present invention avoids suchprecipitation by either utilizing a different inorganic acid or by usingan organic solvent, surfactant and/or organic acid, which inhibit thedeposition of calcium phosphate onto the cleaned bone substrate surface.

Suitable organic acids include lactic acid, pyruvic acid, glycolic acid,chloroacetic acid, dichloroacetic acid, trichloroacetic acid,cyanoacetic acid, tartaric acid, succinic acid, glutaric acid, maleicacid, fumaric acid, malonic acid, citraconic acid, ortho-phthalic acid,meta-phthalic acid, para-phthalic acid, citric acid, tricarballyic acid,1,3,5-pentanetricarboxylic acid and trimellitic acid and mixturesthereof. Other suitable organic acids include2-acrylamido-2-methylpropane sulfonic acid, benzenesulfonic acid,benzoic acid, bromoacetic acid, 10-camphorquinonesulfonic acid,10-camphorsulfonic acid, dibromoacetic acid, 2,4-dinitrophenol, formicacid, fumaric acid, 2-hydroxy-4-methoxybenzophenone-5-sulfonic acid,maleic-acid, 2-naphthalene sulfonic acid, nitric acid, oxalic acid,p-nitrophenol, phenol, phosphorous acid esters (such as2,2′-bis(a-methacryloxy-b-hydroxypropoxyphenyl)propane diphosphonate(Bis-GMA diphosphonate), dibutyl phosphite, di-2-ethyl-hexyl phosphate,di-2-ethyl-hexyl phosphite, hydroxyethyl methacrylate monophosphate,glyceryl dimethacrylate phosphate, glyceryl-2-phosphate,glycerylphosphoric acid, methacryloxyethyl phosphate, pentaerythritoltriacrylate monophosphate, pentaerythritol trimethacrylatemonophosphate, dipentaerythritol pentaacrylate monophosphate, anddipentaerythritol pentamethacrylate monophosphate), toluene sulfonicacid, tribromoacetic acid, trifluoroacetic acid,trifluoromethanesulfonic acid, and trihydroxybenzoic acid. Mixtures ofsuch acids can be used if desired. In one aspect, the organic acid issuccinic acid or citric acid.

Suitable ranges for the organic acid component of the etch solutioninclude from about 0.1 to about 10 parts, from about 1 to about 5 parts,and from about 2 to about 3 parts, all by weight.

In one aspect, a surfactant can be added to the etch solution, thepreparative solution and/or the curable composite. The term “surfactant”is recognized in the relevant art to include those compounds, whichmodify the nature of surfaces, e.g. reducing the surface tension ofwater. Surfactants are generally classified into four types: cationic(e.g. modified onium salts, where part of the molecule is hydrophilicand the other consists of straight or branches long hydrocarbon chainssuch as hexadecyltrimethyl bromide), anionic, also known as amphiphaticagents (e.g., alkyl or aryl or alkylarylsulfonates, carboxylates,phosphates), nonionic (e.g., polyethylene oxides, alcohols) andampholytic or amphoteric (e.g. dodecyl-beta-alanine, such that thesurfactant contains a zwitterionic group). One or more surfactants canbe used in the present invention.

Cationic surfactants useful as surface tension reducing agents in thepresent invention include long chain hydrocarbons, which containquaternarized heteroatoms, such as nitrogen. Suitable cationicsurfactants include quaternary ammonium compounds in which typically oneof the groups linked to the nitrogen atom is a C12-C18 alkyl group andthe other three groups are short-chained alkyl groups.

Anionic surfactants (amphiphatic agents) are characterized by a singlelipophilic chain and a polar head group, which can include sulfate,sulfonate, phosphate, phosphonate and carboxylate. Exemplary compoundsinclude linear sodium alkyl benzene sulfonate (LAS), linear alkylsulfates and phosphates, such as sodium lauryl sulfate (SLS) and linearalkyl ethoxy sulfates. Additional examples of anionic surfactantsinclude substituted ammonium (e.g., mono-, di-, andtri-ethanolammonium), alkali metal and alkaline earth metal salts ofC6-C20 fatty acids and rosin acids, linear and branched alkyl benzenesulfonates, alkyl ether sulfates, alkane sulfonates, olefin sulfonates,hydroxyalkane sulfonates, fatty acid monoglyceride sulfates, alkylglyceryl ether sulfates, acyl sarcosinates. acyl N-methyltaurides, andalkylaryl sulfonated surfactants, such as alkylbenezene sulfonates.

Nonionic surfactants do not dissociate but commonly derive theirhydrophilic portion from polyhydroxy or polyalkyloxy structures.Suitable examples of polyhydroxy (polyhydric) compounds include ethyleneglycol, butylene glycol, 1,3-butylene glycol, propylene glycol,glycerine, 2-methyl-1,3-propane diol, glycerol, mannitol, corn syrup,beta-cyclodextrin, and amylodextrin. Suitable examples of polyalkyloxycompounds include diethylene glycol, dipropylene glycol, polyethyleneglycols, polypropylene glycols and glycol derivatives.

Other suitable nonionic surfactants include other linear ethoxylatedalcohols with an average length of 6 to 16 carbon atoms and averagingabout 2 to 20 moles of ethylene oxide per mole of alcohol; linear andbranched, primary and secondary ethoxylated, propoxylated alcohols withan average length of about 6 to 16 carbon atoms and averaging 0-10 molesof ethylene oxide and about 1 to 10 moles of propylene oxide per mole ofalcohol; linear and branched alkylphenoxy (polyethoxy) alcohols,otherwise known as ethoxylated alkylphenols, with an average chainlength of 8 to 16 carbon atoms and averaging 1.5 to 30 moles of ethyleneoxide per mole of alcohol; and mixtures thereof.

Additionally, suitable nonionic surfactants include polyoxyethylenecarboxylic acid esters, fatty acid glycerol esters, fatty acid andethoxylated fatty acid alkanolamides. Block copolymers of propyleneoxide and ethylene oxide, and block polymers of propylene oxide andethylene oxide with propoxylated ethylene diamine are also included asacceptable nonionic surfactants. Semi-polar nonionic surfactants likeamine oxides, phosphine oxides, sulfoxides, and their ethoxylatedderivatives are included within the scope of the invention.

Suitable amphoteric and zwitterionic surfactants which contain ananionic water-solubilizing group, a cationic group and a hydrophobicorganic group include amino carboxylic acids and their salts, aminodicarboxylic acids and their salts, alkylbetaines, alkylaminopropylbetaines, sulfobetaines, alkyl imidazolinium derivatives,certain quaternary ammonium compounds, certain quaternary phosphoniumcompounds and certain tertiary sulfonium compounds

Examples of anionic, nonionic, cationic and amphoteric surfactants thatare suitable for use in the present invention are described inKirk-Othmer, Encyclopedia of Chemical Technology, Third Edition, Volume22, pages 347-387, and McCutcheon's Detergents and Emulsifiers, NorthAmerican Edition, 1983, both of which are incorporated herein byreference.

Typical concentration ranges of surfactant that are useful in thepresent etch solutions are from about 0.01 parts by weight to about 10parts by weight, from about 0.1 parts by weight to about 5 parts byweight, and from about 0.5 parts by weight to about 2.5 parts by weight.

The terms “solvent” or “organic solvent” are recognized in the art andare intended to mean those components, other than water, that can beadded to the etch solutions of the invention to help solubilize thecomponents and aid in the evaporation of the etch solution from thesubstrate surface after application. Suitable solvents include those,which are known to be pharmacologically acceptable for treatment of bonetissue. These solvents include dimethyl sulfoxide, ethyl acetate,alcohols and ethers such as methanol, ethanol, propanol, butanol,ethylene glycol, propanediol, butanediol, pentanediol, butenediol,glycerin, trimethylolpropane, hexanetriol, allyl alcohol, diethyleneglycol, diethylene glycol monomethyl ether, diethylene glycol monoethylether, triethylene glycol, triethylene glycol monomethyl ether,tetraethylene glycol, propylene glycol, dipropylene glycol, tripropyleneglycol, 2-methoxyethanol, 2-ethoxyethanol, 2-(methoxyethoxy) ethanol,2-isopropoxyethanol, 2-butoxyethanol, 1-methoxy-2-propanol,1-ethoxy-2-propanol, dipropylene glycol, dipropylene glycol monomethylether, tripropylene glycol monomethyl ether, glycerine ether and thelike, as well as ketones such as acetone, methyl ethyl ketone and thelike and mixtures thereof.

Suitable ranges for the solvent component of the etch solution includefrom about 0 to about 65 parts, from about 1 to about 5 parts, and fromabout 2 to about 3 parts, all by weight. In a particular embodiment, theetch solution contains no solvent; it is an aqueous solution.

The etch solutions or gel etchants of the present invention can alsofurther include one or more ethylenically unsaturated functionalmonomers as detailed below.

The phrase “ethylenically unsaturated monomer” includes those reactiveagents that include a double bond that can undergo polymerization withother monomers to form a polymeric matrix. The polymerization can bebetween like monomers or mixtures of monomers. Additionally, themonomers that are ethylenically unsaturated can further react withpolyethylenically unsaturated functional crosslinking monomers to formcrosslinked networks.

Suitable ethylenically unsaturated monomers, include, but are notlimited to ethylene glycol acrylate phosphate (and methacrylate),2-hydroxyethylacrylate (HEA), 2-hydroxyethylmethacrylate (HEMA), 2- and3-hydroxypropylacrylate and methacrylate, 1,3 and2,3-dihydroxypropylacrylate and methacrylate, acrylic acid, methacrylicacid, 2-trimethylammonium ethylmethacrylic chloride,2-acrylamido-2-methylpropane-sulfonic acid, acrylamide, methacrylamide,2-hydroxyethylacrylamide and methacrylamide,N,N-bis(2-hydroxyethyl)acrylamide and methacrylamide,N-alkyl-N-hydroxyethyl acrylamides and methacrylamides, 2- and3-hydroxypropylacrylamide and methacrylamide,methacrylamidopropyltrimethylammonium chloride, gylcerolmonomethacrylate and monoacrylate, various reactive ethylenicallyunsaturated phosphates, and mixtures thereof. It is considered thatwhere an acrylate monomer is suitable the methacrylate analog willlikewise be suitable.

Suitable ranges for the ethylenically unsaturated functional monomercomponent of the etch solution include from about 0.1 to about 10 parts,from about 1 to about 5 parts, and from about 2 to about 3 parts, all byweight. In a particular embodiment, the ethylenically unsaturatedfunctional monomer component of the etch solution is methacrylic acid.

As described above, the gel etch compositions of the present inventioninclude several components. Gelling agents are also known as “thickeningagents”, and are recognized in the art. Suitable gelling agents for usein the compositions of the invention include those that are known in theart including polyvinylpyrrolidone, carboxypolymethylenes, Pemulen®,Pluronics®, cellulosic ethers, polysaccharide gums, proteins, starches,alignates and fumed silica, i.e., Aerosil® (Degussa).

Polyvinylpyrrolidone, a polymerized polymer of pyrrolidone, is alsoreferred to as “povidone”. Polyvinylpyrrolidone is a tertiary amidebased polymer. It contains no organic acid in its structure andtherefore cannot acid etch or chelate teeth. Polyvinylpyrrolidone iseasily dispersed into water to make highly viscous gels for etching ataround 5-40% by weight. Polyvinylpyrrolidone may also be considered atackifying or thickening agent because the increased viscosity of etchcomposition that it produces has a sticky or tacky feel enabling it toadhere to teeth for the time required to carry out the etching process.

Carboxypolymethylene is a well-known thickening agent that is a slightlyacidic vinyl polymer with active carboxyl groups. Suitablecarboxypolymethylene compositions may be obtained from B.F. Goodrich Co.under the trade name (CARBOPOL®) as a modified polyacrylic acidhydrophilic polymer, capable of forming viscous gels at concentrationsabove as little as 5% by weight. These are also referred to as“carbomers”.

PEMULEN® is a product of B.F. Goodrich and is used to identify highmolecular weight, cross-linked copolymers of acrylic acid and ahydrophobic comonomer. The exact composition of PEMULEN® is unknownsince it is a proprietary formulation of B.F. Goodrich.

The term PLURONIC® describes a range of polymers available from BASF,which are also known as poloxamers. The term “poloxamer” is the name forpolyoxyethylene polyoxypropylene block copolymers. An example includesPOLOXOMER 407, also known as PLURONIC F127.

Alignates include sodium alginate, e.g., Keltone HV, and generallyrequire a cross-linking agent, e.g., a calcium salt, and a sequestrantin order to properly gel. However, when an alkylene glycol alginate isused, neither a calcium salt nor a sequestrant is required in order togel. The alkylene group may contain from 2 to about 6 carbon atoms. Thealkylene glycol alginate should be non-toxic. Preferred is from about 1to about 15 percent of proylene glycol alginate, which is commerciallyavailable as Kelcoloid HVF. When using Kelcoloid HVF, it is preferred tohydrate it first and then add the acid etching solution. The gellingagent is stable in the low pH environment caused by the acid etchingcomposition.

Fumed silica, such as the product offered by Degussa known as AEROSIL®,is an exceptionally pure form of silicon dioxide made by reactingsilicon tetrachloride in an oxy-hydrogen flame. Particles range from0.007 to 0.05 μm and tend to link together by a combination of fusionand hydrogen bonding to form chain-like aggregates with high surfaceareas.

As described above, the second preparative solution includes anethylenically unsaturated functional monomer, a polyethylenicallyunsaturated functional crosslinking monomer, a solvent and, optionally,water, all components in an amount to equal a total of 100 parts byweight.

Suitable ethylenically unsaturated functional monomer components of thepreparative solution include those described above. Suitable ranges forthe ethylenically unsaturated functional monomer component of thepreparative solution include from about 5 to about 25 parts, from about10 to about 20 parts, and from about 12 to about 18 parts, all byweight. In a particular embodiment, the ethylenically unsaturatedfunctional monomer component of the preparative solution is2-hydroxyethylmethacrylate at a concentration of about 15 parts byweight.

The phrase “polyethylenically unsaturated functional crosslinkingmonomer” is recognized in the art and is intended to include thosecrosslinking agents that have two or more reactive double bonds presentwithin the monomeric backbone. The degree of unsaturation provides theability to polymerize with other crosslinking agent(s) as well asethylenically unsaturated monomers to form a network of polymerizedmaterial.

Suitable crosslinking monomers include, for example,2-hydroxypropyl-1,3-diacrylate and dimethacrylate,3-hydroxypropyl-1,2-diacrylate and dimethylacrylate, pentaerythritoldiacrylate and dimethacrylate, triethylene glycol dimethacrylate(TEGDMA) and diacrylate, polyethyleneglycol (400) diacrylate anddimethacrylate, glycerol dimethacrylate and diacrylate andpentaerylthritol trimethacrylate and triacrylate, the reaction productof pyromellitic dianhydride with glycerol dimethacrylate (PMGDM),addition product of 2-hydroxyethyl(meth)acrylate and pyromelliticdianhydride (PMDM), pyromellitic dianhydride hemi-mellitic acid,2,2′-bis[4-(3-methacryloxy-2-hydroxy propoxy)-phenyl]-propane (bis-GMA)and mixtures thereof.

Suitable ranges for the polyethylenically unsaturated functionalcrosslinking monomer of the preparative solution include from about 10to about 40 parts, from about 15 to about 30 parts, and from about 20 toabout 25 parts, all by weight.

In certain aspects of the invention the polyethylenically unsaturatedfunctional crosslinking monomer of the preparative solution is acombination of two or more crosslinking monomers. For example, in oneembodiment, PMGDM and bis-GMA are used in combination. When two or morecrosslinking monomers are used in combination, suitable ranges for eachcomponent vary to equal the total parts as described above. Morespecifically, suitable ranges for a first crosslinking agent includefrom about 5 to about 25 parts, from about 10 to about 22 parts and fromabout 20 to about 21 parts and suitable ranges for a second crosslinkingagent include from about 5 to about 15 parts, from about 8 to about 12parts and from about 10 to about 15 parts, all by weight. In aparticular aspect, the PMGDM of the preparative solution is present at aconcentration of about 20 parts by weight and the bis-GMA of thepreparative solution is present at a concentration of about 8 parts byweight.

Suitable solvents for the solvent component of the preparative solutioninclude those described above. Suitable ranges for the solvent componentof the preparative solution include from about 0 to about 65 parts, fromabout 20 to about 40 parts, and from about 30 to about 35 parts, all byweight. In a particular embodiment, the preparative solution contains isnon-aqueous; it contains less than 2 parts by weight of water.

In certain aspects of the invention the solvent of the preparativesolution is a combination of two or more solvents. For example, in oneembodiment, ethanol and acetone are used in combination. When two ormore solvents are used in combination, suitable ranges for eachcomponent vary to equal the total parts as described above. Morespecifically, suitable ranges for a first solvent include from about 25to about 35 parts, from about 27 to about 32 parts and from about 29 toabout 31 parts and suitable ranges for a second crosslinking agentinclude from about 20 to about 30 parts, from about 23 to about 29 partsand from about 25 to about 27 parts, all by weight. In a particularaspect, the first solvent of the preparative solution is ethanol, i.e.,about 30 parts by weight and the second solvent of the preparativesolution is acetone, i.e., about 26 parts by weight.

The preparative solution can further include one or more photoinitiators. Suitable photo initiators include benzil 2,3-butanedione,phenyl-1,2-propandione, and camphorquinone (CQ). Suitable ranges of aphoto initiator for the preparative solution include from about 0.1 toabout 1 part, from about 0.2 to about 0.8 parts and from about 0.4 toabout 0.6 parts by weight. In a particular embodiment, the photoinitiator is CQ and is present in the preparative solution at aconcentration of about 0.5 parts by weight.

As described above, the curable composite of the invention includes anethylenically unsaturated functional monomer, a polyethylenicallyunsaturated functional crosslinking monomer, optionally, a solvent and,optionally, water, all components in an amount to equal a total of 100parts by weight.

Suitable ethylenically unsaturated functional monomer components of thecurable composite include those described above. Suitable ranges for theethylenically unsaturated functional monomer component of the curablecomposite include from about 10 to about 30 parts, from about 15 toabout 25 parts, and from about 8 to about 22 parts, all by weight. In aparticular embodiment, the ethylenically unsaturated functional monomercomponent of the curable composite is 2-hydroxyethylmethacrylate at aconcentration of about 20 parts by weight.

Suitable polyethylenically unsaturated functional crosslinking monomersof the curable composite include those as described above. Suitableranges for the polyethylenically unsaturated functional crosslinkingmonomer of the curable composite include from about 50 to about 90parts, from about 60 to about 80 parts, and from about 3 to about 78parts, all by weight.

In certain aspects of the invention the polyethylenically unsaturatedfunctional crosslinking component of the curable composite is acombination of two or more crosslinking monomers. For example, in oneembodiment, PMGDM and bis-GMA are used in combination. When two or morecrosslinking monomers are used in combination, suitable ranges for eachcomponent vary to equal the total parts as described above. Morespecifically, suitable ranges for a first crosslinking agent includefrom about 60 to about 75 parts, from about 63 to about 75 parts andfrom about 65 to about 70 parts and suitable ranges for a secondcrosslinking agent include from about 5 to about 15 parts, from about 8to about 12 parts and from about 10 to about 15 parts, all by weight. Ina particular aspect, the PMGDM of the curable composite is present at aconcentration of about 10 parts by weight and the bis-GMA of thepreparative solution is present at a concentration of about 66 parts byweight.

Suitable optional solvents for the solvent component of the curablecomposite include those described above. Suitable ranges for the solventcomponent of the curable composite include from about 0 to about 15parts, from about 0 to about 10 parts, and from about 0 to about 5parts, all by weight. In a particular embodiment, the curative compositeis non-aqueous; it contains less than 2 parts by weight of water.

The curable composition generally includes a photoinitiator system. Thephotoinitiator system includes a light-sensitive initiator and apolymerization accelerator. A suitable light-sensitive initiator iscamphorquinone and a suitable polymerization accelerator is ethylN,N-dimethyl-4-aminobenzoic acid (EDMAB) or N,N-dimethylaminoethylmethacrylate. Suitable ranges for incorporation of an acceleratorinclude from about 0.1 to about 7 parts, 1 to about 5 parts and about 2to about 3 parts by weight.

Since most of the polymerization reactions which ethylenicallyunsaturated compounds undergo, particularly acrylate and methacrylatecompounds, proceed by a free radical mechanism, a free radical initiatoris generally included in the monomer system. Any free radical initiator,which is substantially non-toxic in the amounts employed in thecomposition; which does not react adversely with either the polymericmatrix, once formed, and cures within a few minutes is acceptable. Thefree radical initiator may be of the chemical type (redox system) inwhich a peroxide initiator and a polymerization accelerator react atambient temperatures to initiate the polymerization of the monomersystem. Alternatively, a photoinitiator system is used in which light,such as ultraviolet light, but preferably the visible portion of thespectrum, is employed as the energy source to stimulate the free radicalinitiator.

Examples of such chemical initiators include hydroperoxides, perestersor peroxides such as benzoyl peroxide, or amines, tertiary aromaticamines, such as N,N-dimethyl toluidine can be used. Suitablephotoinitiators include benzil 2,3-butanedione, phenyl-1,2-propandione,and camphorquinone (CQ).

Suitable ranges of a photo initiator for the curable composition includefrom about 0.1 to about 1 part, from about 0.2 to about 0.8 parts andfrom about 0.4 to about 0.6 parts by weight. In a particular embodiment,the photo initiator is CQ and is present in the curable composition at aconcentration of about 0.5 parts by weight.

Suitable light sources that are effective to cause photoinitiation tooccur include halogen, laser, plasma and LED sources. The amount ofenergy required, is that amount which is sufficient to initiate aphotochemical reaction such that polymerization of the ethylenicallyunsaturated components is started or enhanced. One skilled in the artcan determine the amount of light required to cause such reaction tooccur and many light systems are commercially available.

The present invention further provides packaged formulations of the etchsolutions and/or gel etchant, the curable compositions, combinationsthereof.

For example, the present invention provides a packaged three part dentalbonding system that includes three containers. The first containerincludes an etch solution as described above, comprising an inorganicacid, present in an amount of from about 1 to about 10 parts by weight;an organic acid, present in amount from about 0.1 to about 10 parts byweight; a solvent present in an amount from about 0 to about 65 parts byweight; an ethylenically unsaturated functional monomer, present in anamount from about 0.1 to about 10 parts by weight and water, present inan amount from about 0 to about 50 parts by weight, all components in anamount to equal a total of 100 parts by weight.

The second container includes a preparative solution comprising anethylenically unsaturated functional monomer, present in an amount offrom about 5 to about 25 parts by weight; a polyethylenicallyunsaturated functional crosslinking monomer, present in an amount offrom about 10 to about 40 parts by weight; a solvent present in anamount from about 0 to about 65 parts by weight; and water, present inan amount from about 0 to about 50 parts by weight, all components in anamount to equal a total of 100 parts by weight.

The third container includes a curable composite an ethylenicallyunsaturated functional monomer, present in an amount of from about 10 toabout 30 parts by weight; a polyethylenically unsaturated functionalcrosslinking monomer, present in an amount of from about 50 to about 90parts by weight; a solvent present in an amount from about 0 to about 15parts by weight; and water, present in an amount from about 0 to about15 parts by weight, all components in an amount to equal a total of 100parts by weight.

In another embodiment, the present invention provides a packaged threepart dental bonding system that includes three containers. A firstcontainer includes an etch solution comprising nitric acid, present inan amount of from about 1 to about 10 parts by weight; succinic acid,present in amount from about 0.1 to about 10 parts by weight;methacrylic acid, present in an amount from about 0.1 to about 10 partsby weight and water, present in an amount to equal a total of 100 partsby weight.

A second container includes a preparative solution comprisinghydroxymethylacrylate, present in an amount of from about 5 to about 25parts by weight; PMGDM, present in an amount of from about 15 to about25 parts by weight; bis-GMA, present in an amount of from about 5 toabout 12 parts by weight; ethanol present in an amount from about 25 toabout 35 parts by weight; and acetone, present in an amount from about20 to about 30 parts by weight, all components in an amount to equal atotal of 100 parts by weight.

A third container includes curable composite comprisinghydroxymethylacrylate, present in an amount of from about 15 to about 25parts by weight; bis-GMA, present in an amount of from about 60 to about70 parts by weight; and PMGDM, present in an amount of from about 5 toabout 15 parts by weight, all components in an amount to equal a totalof 100 parts by weight.

In still another embodiment, the present invention provides a packagedthree part dental bonding system that includes three containers. A firstcontainer includes an etch solution comprising nitric acid, present inan amount of about 5 parts by weight; succinic acid, present in amountof about 2.5 parts by weight; methacrylic acid, present in an amount ofabout 2.5 parts by weight and water, present in an amount to equal atotal of 100 parts by weight.

A second container includes a preparative solution comprisinghydroxymethylacrylate, present in an amount of about 15 parts by weight;PMGDM, present in an amount of about 20 parts by weight; bis-GMA,present in an amount of about 8 parts by weight; ethanol present in anamount of about 30 parts by weight; and acetone, present in an amount ofabout 26 parts by weight, all components in an amount to equal a totalof 100 parts by weight.

A third container includes a curable composite comprisinghydroxymethylacrylate, present in an amount of about 20 parts by weight;bis-GMA, present in an amount of about 66.5 parts by weight; and PMGDM,present in an amount of about 10 parts by weight; EDMAB, present in anamount of about 3 parts by weight; CQ, present in an amount of about 0.5parts by weight, all components in an amount to equal a total of 100parts by weight.

Instructions are provided for the application of the etch solution to abone substrate, i.e., a tooth, such that the substrate is conditionedfor further treatment with a preparative solution or a curablecomposite. The instructions provide the length of time the solution isapplied, how to remove excess solution, how to then treat the etchedsurface with a preparative solution and then how to bond a restorativematerial, e.g. a fixture to the treated substrate with the curablecomposite. Instructions for these applications are described throughoutthe specification.

It should be understood that the gel etchants described throughout thespecification can be used in place of the etch solution in theabove-described packaged products.

The containers that can be used for the packaged products are those thatare generally commercially available. Any container suitable forretaining the liquids can be used that does not react with thesolution(s). The container can be a reusable bottle, as known in theart, a single use bottle, syringe or pouch. The container can becollapsible, such as those foil packets known in the art. In certainembodiments, it is advantageous to provide a container that does notpermit light to penetrate through the bottle. The solutions can bestored at or below room temperature, so that the container should be towithstand temperatures below room temperature. Bottles or packetsprepared from polyethylene or polypropylene are suitable as well asthose aluminized foil packets prepared from various terephthalates.

The present invention also provides methods to use the etch solutions orgel etchants. It should be understood that the etch solutions or geletchants and preparative solutions of the present invention can be usedwith those commercially available bonding resins. The method of theinvention involves applying an effective amount of an etching solutionor gel etchant to the substrate. The etch solution or gel etchant can beany of the solutions or gels described herein, and for example, caninclude an inorganic acid, an organic acid, an ethylenically unsaturatedfunctional monomer and water. Generally, the etch solution or gel isapplied by a microbrush, a swab, a syringe, or a sponge. The solution isapplied to the treated area, i.e., a cavity, for between about 1 secondand about 60 seconds with gentle agitation. Generally, the solution isnot removed from the treated surface. Generally the gel is removed priorto additional treatment.

Optionally, the excess etching solution can be removed from thesubstrate such that the substrate remains moist. This can be easilyaccomplished by touching an absorbent material to the surface andblotting the excess from the surface or by passing compressed air overthe treated surface. Thereafter, a preparative solution is applied tothe moist substrate, i.e., a tooth.

Generally, the preparative solution of the invention is applied to thetreated surface with a microbrush or the like. This can be accomplishedwith one or more applications, often times, 3 applications. After thepreparative solution is applied and coated onto the substrate surface,it is generally dried for approximately about 1 to about 30 seconds,i.e., about 10 seconds, by air thinning with compressed air. It isrecommended that the force of the compressed air is increased over thattime period. After air-drying of the treated surface, the treatedsurface should appear to be dry.

A curable composite is applied to the treated substrate, i.e., a tooth.Generally, the curable composite is dispensed via syringe to effect athin layer of the curable composite over the pre-treated substrate area.The curable composite is generally air thinned for between about 1 andabout 60 seconds, i.e., about 3 to about 5 seconds. The air-thinnedsurface coated curable composite is then subjected to light activationfor a sufficient period of time, i.e., between about 10 and about 60seconds.

The present invention also provides methods for adhering a material to asubstrate, i.e., a dental substrate. The methods generally includeapplying an effective amount of an etching solution and/or a geletchant, applying a preparative solution and applying a curablecomposite to the substrate as described throughout the specification.Thereafter, the curable composite can be exposed to a light source thatemits an effective amount of energy to cure the composite. Suitableenergy sources include lasers, UV light apparatus, LED type curinglights, or a quartz-tungsten halogen curing mechanisms. A restorativematerial can be adhered to the composite thereafter.

The phrase “effective amount of an etching solution” or “effectiveamount of a dental etching solution” is that amount required to modifythe surface architecture of the bone substrate. Not to be limited bytheory, it is believed that the etching solution removes proteins,lipids, and other foreign materials from the surface of the substrateand penetrates into the substrate. The surface and the penetratedsubstrate area are cleaned and modified such that they are receptivetoward further modification, i.e., a curable composite where reactivefunctionality such as ethylenic bonds can attach to the modifiedmaterial. A skilled artisan can readily determine the amount of etchsolution to apply to the substrate, however, only enough of the solutionis required so as to wet the surface and keep it moist as the surface ismodified during rubbing.

The phrases “removing excess etching solution” or “removing excessdental etching solution” is intended to mean that a sufficient amount ofthe etching solution is removed from the substrate so that the surfaceremains wetted, i.e., moist. This can be accomplished by a variety ofways, including but not limited to, contacting the wet surface with anabsorbent material, i.e., a cotton swab or tissue, passing a stream ofair over the surface, and other methods known in the art. Ideally,enough etch solution should remain so that the surface of the substrateremains moist and does not become dry.

In an exemplary method, the substrate material is cleaned with isopropylalcohol, rinsed with water and dried for at least 3 seconds. 1-2 dropsof the etch solution are placed in an open well receptacle and a cottonor foam pellet is contacted to the solution. The moistened applicator iscontacted to the substrate such that the area to be treated is wetted.The applicator is gently agitated with the solution against the surfacefor at least about 10 to about 30 seconds, i.e., from about 10 to about30 seconds, from about 10 to about 20 seconds, or from about 10 to about15 seconds.

Generally, the etch solution is allowed to remain on the substratesurface for approximately 10 to about 30 seconds, i.e., from about 10 toabout 20 seconds, or from about 10 to about 15 seconds. During thistime, the applicator is then pressed against an absorbent material, suchas a patient napkin or to a facial tissue, to remove most of the liquidfrom the applicator. The wetted surface is contacted to the partiallydried applicator to remove the excess etch solution while leaving thesurface visibly moist. Alternatively, the wetted surface can bepartially dried by passing compressed air over the treated surface area.Ideally, the preparation should not be allowed to dry. There is norequirement to rinse the etch solution from the surface before anyfurther applications are done.

After treatment with the etch solution, a preparative solution, asdescribed throughout the specification, is applied to the etch treatedsurface as described above.

After the preparative treatment is complete, from about 1 to about 3coats of an adhesive resin, such as those that are availablecommercially or those described within the present application, can beapplied directly over the moist conditioned preparation with a suitableapplicator, such as a brush. The adhesive resin is dried gently, forabout 5-8 seconds to facilitate evaporation of the solvent. After thesurface is dried, the surface should appear to be “shiny,” if not,additional resin adhesive should be applied. The adhesive resin is thenlight-cured for about 10 seconds. Optionally, a restorative material canbe applied to the adhesively treated surface to continue the procedure.However, depending upon what therapeutic treatment is intended, theadhesive resin can serve as a protectant covering and no furtherrestorative treatment may be necessary.

For example, the three-part system can be used to seal enamel/dentinprior to restoration with light-cured or self-cured composite materials.Indirect Restorations are also encompassed by the present invention andinclude those preparations when using a light-cured, self-cured ordual-cured composite cement or glass ionomer or resin-modified glassionomer cement. The methods and compositions of the invention can alsobe useful for desensitization to treat hypersensitive and/or exposedroot surfaces. Additionally, the methods and compositions of theinvention can be used to bond in a post and core.

The phrases “effective amount of a gel etching composition”, “effectiveamount of a gel etchant” or “effective amount of a dental gel etchingcomposition” is that amount required to modify the surface architectureof the bone substrate. Not to be limited by theory, it is believed thatthe etching gel removes proteins, lipids, and other foreign materialsfrom the surface of the substrate and penetrates into the substrate. Thesurface and the penetrated substrate area are cleaned and modified suchthat they are receptive toward further modification, i.e., a curablecomposite where reactive functionality such as ethylenic bonds canattach to the modified material. A skilled artisan can readily determinethe amount of etching gel to apply to the substrate, however, onlyenough of the gel is required so as to wet the surface and keep it moistas the surface is modified during application.

The phrases “removing excess gel etching composition” or “removingexcess dental gel etching composition” is intended to mean that asufficient amount of the gel etching solution is removed from thesubstrate so that the surface remains wetted, i.e., moist. This can beaccomplished by a variety of ways, including but not limited to, risingthe treated surface with water or contacting the gelled surface with anabsorbent material, i.e., a cotton swab or tissue, passing a stream ofair over the surface, and other methods known in the art.

In an exemplary method, the substrate material is cleaned with isopropylalcohol, rinsed with water and dried for a few seconds. The gelcomposition is applied to the treated surface via a syringe.Alternatively, 1-2 drops of the gel composition are placed in an openwell receptacle and a cotton or foam pellet is contacted to the gel. Themoistened applicator is contacted to the substrate such that the area tobe treated is coated with gel. The applicator is gently agitated withthe gel against the surface for at least about 10 to about 30 seconds,i.e., from about 10 to about 30 seconds, from about 10 to about 20seconds, or from about 10 to about 15 seconds.

Generally, the gel etch composition is allowed to remain on thesubstrate surface for approximately 10 to about 30 seconds, i.e., fromabout 10 to about 20 seconds, or from about 10 to about 15 seconds.

After treatment with the etch solution, a preparative solution, asdescribed throughout the specification, is applied to the etch treatedsurface as described above.

After the preparative treatment is complete, from about 1 to about 3coats of an adhesive resin, such as those that are availablecommercially or those described within the present application, can beapplied directly over the moist conditioned preparation with a suitableapplicator, such as a brush. The adhesive resin is dried gently, forabout 5-8 seconds to facilitate evaporation of the solvent. After thesurface is dried, the surface should appear to be “shiny,” if not,additional resin adhesive should be applied. The adhesive resin is thenlight-cured for about 10 seconds. Optionally, a restorative material canbe applied to the adhesively treated surface to continue the procedure.However, depending upon what therapeutic treatment is intended, theadhesive resin can serve as a protectant covering and no furtherrestorative treatment may be necessary.

For example, the etching/adhesive system can be used to sealenamel/dentin prior to restoration with light-cured or self-curedcomposite materials. Indirect Restorations are also encompassed by thepresent invention and include those preparations when using alight-cured, self-cured or dual-cured composite cement or glass ionomeror resin-modified glass ionomer cement. The methods and compositions ofthe invention can also be useful for desensitization to treathypersensitive and/or exposed root surfaces. Additionally, the methodsand compositions of the invention can be used to bond in a post andcore.

Restorative materials applicable for use with the present inventioninclude those known in the art. Composite materials, synthetic bonematerials, bone-like apatite and hydroxyapatite materials are wellsuited for use with the compositions and methods of the invention.Suitable examples of dental restoratives include composite fillingmaterials, inlays, onlays, crown, bridges, ceramics, veneers andMaryland bridges.

The invention is further illustrated by the following examples, which inno way should be construed as being further limiting. The contents ofall references, pending patent applications and published patentapplications, cited throughout this application, including thosereferenced in the background section, are hereby incorporated byreference. It should be understood that the models used throughout theexamples are accepted models and that the demonstration of efficacy inthese models is predictive of efficacy in humans.

All samples throughout the experiments were prepared prior to testing.The test sample was steam sterilized for 24 hours prior to treatment.The preparation included that a tooth was stabilized and embedded into acylindrical mounting with a polymerizable monomer, such as methylmethacrylate. The tooth surface was ground until 4 mm of appropriatesurface was exposed, i.e., enamel or dentin. The surface was finelypolished, rinsed, dried and then treated.

Samples denoted as “No rinse” were treated with a solution of 5% byweight nitric acid, 2.5% by weight succinic acid and 2.5% by weightmethacrylic acid (with the balance being water to equal 100 parts byweight) for approximately 15 seconds.

Without an intervening rinse step, the surface was then subjected to apreparative solution by dabbing the surface with three brushfuls of asolution comprising 15% by weight hydroxymethylacrylate, 25% by weightPMGDM, acetone, ethanol, 0.5% by weight camphoroquinone (CQ) and 1.0%Darocur (to equal 100 parts by weight) followed by drying for about 10seconds.

Without an intervening rinse step, the dried surface was then coatedseveral times with the adhesive resin of 61% by weight bis-GMA, 27% byweight HEMA, 3% by weight PMDM, 5% by weight TEGDMA, 3% by weightethyldimethylaminobenzoic acid (EDMAB) and 0.5% by weightcamphoroquinone (CQ) (to equal 100 parts by weight).

The coated resin was subjected to light activation for 10 seconds with aDemetron 401 light generating unit (Demetron-Kerr) and then a piece ofZ100 composite (Minnesota Manufacturing & Mining, St. Paul, Minn.) wasadhered to the treated surface followed by light activation for anadditional 40 seconds. Testing was performed on the resulting compositeafter the period of time noted below.

Samples denoted as “Rinse Etchant” were treated with APEX GEL ETCHANT™,composed of 9% by weight gelling agent, Aerosil 200, 5% by weight nitricacid, 2.5% by weight succinic acid and 2.5% by weight methacrylic acid,with the balance being water (to equal 100 parts by weight) forapproximately 15 seconds. The treated surface was rinsed with andair-water spray for 5 seconds prior to treatment with a preparativesolution. The excess water was blotted from the surface with a cottonpellet or foam sponge, leaving the surface moist.

The rinsed surface was then subjected 3 coats of a preparative solutioncomprising of a solution comprising 15% by weight hydroxymethylacrylate,25% by weight PMGDM, acetone, ethanol, 1.0% Darocur and 0.5% by weightcamphoroquinone (CQ) (to equal 100 parts by weight) and then dried forabout 10 seconds.

The dried surface was then coated three times with an adhesive resin 61%by weight bis-GMA, 27% by weight HEMA, 3% by weight PMDM, 5% by weightTEGDMA, 3% by weight ethyldimethylaminobenzoic acid (EDMAB) and 0.5% byweight camphoroquinone (CQ) (to equal 100 parts by weight).

The coated resin was subjected to light activation for 10 seconds with aDemetron 401 light generating unit (Demetron-Kerr) and then a piece ofZ100 composite (Minnesota Manufacturing & Mining, St. Paul, Minn.) wasadhered to the treated surface followed by light activation for anadditional 40 seconds. Testing was performed on the resulting compositeafter the time noted below.

The samples were stored in water at 37° C. for a given period of time.For testing purposes, the samples were subjected to shear bond strengthtesting on a Universal testing machine with a crosshead speed of 1mm/min. The force required to break the composite from the surfaces wasrecorded in kg and converted to mPa on the basis of the surface area ofthe sample. The results are provided in the following table:

Time Surface No Rinse Rinse Etchant Immediate Dentin 33-36 mPa 34-36 mPaImmediate Enamel 25-28 mPa 32-34 mPa 24 hours Dentin 53-55 mPa 53-56 mPa24 hours Enamel 40-44 mPa 44-46 mPa  6 month Dentin 53 mPa 54-57 mPa  6month Enamel 44 mPa 44-46 mPa

For comparison purposes, tests were performed with OPTIBOND FL® (KerrCorporation, Orange, Calif.) and Z-100 as described above. This resinbonding system that has been commercially available for more than adecade. Dentin samples had immediate bond strengths of 32 mPa and 24hour bond strength of 43 mPa. The samples were prepared using themanufacturer's standard method. These results demonstrate that thepresent invention is equivalent to or better than existing technology.

Although the present invention has been described with reference topreferred embodiments, persons skilled in the art will recognize thatchanges may be made in form and detail without departing from the spiritand scope of the invention. All references cited throughout thespecification, including those in the background, are incorporatedherein in their entirety. Those skilled in the art will recognize, or beable to ascertain, using no more than routine experimentation, manyequivalents to specific embodiments of the invention describedspecifically herein. Such equivalents are intended to be encompassed inthe scope of the following claims.

1. A three part dental bonding system, comprising: (a) an etch solutioncomprising an inorganic acid, present in an amount of from about 1 toabout 10 parts by weight; an organic acid, present in amount from about0.1 to about 10 parts by weight; a solvent present in an amount fromabout 0 to about 65 parts by weight; an ethylenically unsaturatedfunctional monomer, present in an amount from about 0.1 to about 10parts by weight and water, present in an amount from about 0 to about 50parts by weight, all components in an amount to equal a total of 100parts by weight; (b) a preparative solution comprising an ethylenicallyunsaturated functional monomer, present in an amount of from about 5 toabout 25 parts by weight; a polyethylenically unsaturated functionalcrosslinking monomer, present in an amount of from about 10 to about 40parts by weight; a solvent present in an amount from about 0 to about 65parts by weight; and water, present in an amount from about 0 to about50 parts by weight, all components in an amount to equal a total of 100parts by weight; and (c) a curable composite comprising an ethylenicallyunsaturated functional monomer, present in an amount of from about 10 toabout 30 parts by weight; a polyethylenically unsaturated functionalcrosslinking monomer, present in an amount of from about 50 to about 90parts by weight; a solvent present in an amount from about 0 to about 15parts by weight; and water, present in an amount from about 0 to about15 parts by weight, all components in an amount to equal a total of 100parts by weight.
 2. A three part dental bonding system, comprising: (a)an etch solution comprising nitric acid, present in an amount of fromabout 1 to about 10 parts by weight; succinic acid, present in amountfrom about 0.1 to about 10 parts by weight; methacrylic acid, present inan amount from about 0.1 to about 10 parts by weight and water, presentin an amount to equal a total of 100 parts by weight; (b) a preparativesolution comprising hydroxymethylacrylate, present in an amount of fromabout 5 to about 25 parts by weight; PMGDM, present in an amount of fromabout 15 to about 25 parts by weight; bis-GMA, present in an amount offrom about 5 to about 12 parts by weight; ethanol present in an amountfrom about 25 to about 35 parts by weight; and acetone, present in anamount from about 20 to about 30 parts by weight, all components in anamount to equal a total of 100 parts by weight; and (c) a curablecomposite comprising hydroxymethylacrylate, present in an amount of fromabout 15 to about 25 parts by weight; bis-GMA, present in an amount offrom about 60 to about 70 parts by weight; and PMGDM, present in anamount of from about 5 to about 15 parts by weight, all components in anamount to equal a total of 100 parts by weight.
 3. A three part dentalbonding system, comprising: (a) an etch solution comprising nitric acid,present in an amount of about 5 parts by weight; succinic acid, presentin amount of about 2.5 parts by weight; methacrylic acid, present in anamount of about 2.5 parts by weight and water, present in an amount toequal a total of 100 parts by weight; (b) a preparative solutioncomprising hydroxymethylacrylate, present in an amount of about 15 partsby weight; PMGDM, present in an amount of about 20 parts by weight;bis-GMA, present in an amount of about 8 parts by weight; ethanolpresent in an amount of about 30 parts by weight; and acetone, presentin an amount of about 26 parts by weight, all components in an amount toequal a total of 100 parts by weight; and (c) a curable compositecomprising hydroxymethylacrylate, present in an amount of about 20 partsby weight; bis-GMA, present in an amount of about 66.5 parts by weight;and PMGDM, present in an amount of about 10 parts by weight; EDMAB,present in an amount of about 3 parts by weight; CQ, present in anamount of about 0.5 parts by weight, all components in an amount toequal a total of 100 parts by weight.